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Meeting all your knit & woven headwear manufacturing needs.

ABOUT

SOME INFORMATION ABOUT OUR FACTORY AND THE WAY WE WORK

Nantong Jackbeanie Headwear & Garment Co., Ltd was established in 2010 and specializes in manufacturing caps (such as snapbacks and curved peak caps) and knitted hats (such as beanies and bobble hats).
 
Our factory is located at No.808, The Third Industry Park, Guoyuan Town, Rugao City, Jiangsu Province, which is approx. 2 hours from Shanghai and Shanghai Pudong Airport.

WHAT WE MANUFACTURE

At JackBeanie we manufacture many types of knitted and woven products:
 
●  Baseball caps / snapbacks
●  Woven bucket hats
●  Knitted hats / beanies
●  Scarves
●  Gloves
●  Fedoras
●  Trappers
●  Ivy hats

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HOW WE WORK...

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International Talent
 We continue to employ professional, technical, and design-led people to join the JackBeanie team.
 
We strive to enhance our overall strength, our capability and enable us to adapt to the changing markets and competition.

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Streamline Production
Internal Meetings – we continually have meetings to improve our technical and design ability
Expert Training – we invite professional experts to the factory for system training
 Constant Improvement – using our experience and international guidance
 Up-grade Machinery and Equipment – streamline our production workshop

MACHINERY & EQUIPMENT

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Embroidery Machines

 

We have 16 Tajima units that are imported from Japan and we plan to add 25 Barudan units in 2016.

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Jacquard Machines

We have imported the latest Jacquard machines from Japan and Germany some of which can produce the whole garment.

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Other Machines

●  Circular knit machine
●  Magic knit machine
●  Flat knit machine
●  Automatic cutting machine
●  Automatic visor cover stitches machine
●  Automatic button covering machine

MATERIALS

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Woven

Cotton Twills
108x58 20x20, 108x56  16x12, 108x56 16x10, 7x7 , 10x10
 
Stretch Twill
Acrylic/Spandex, Wool/Spandex, Cotton/Spandex

Polyester
AC Liner, Sports Training Mesh, Spacer Mesh, Microfibre
 
Performance Mesh
Amax Mesh, Trucker Mesh
 
Technical Fabrics
Waterproof fabric, Windproof fabric, COOLMAX, 3M, Dupont Fabric, Dri-release

Knitted

Acrylic, Soft Acrylic, Cotton, Wool, Merino Wool, Cashmere, Linen, Lamb Wool, Angora, Organic Cotton, Bamboo
 
Dri-release Polyester
 
Wool/Polyester, Waterproof
 
Yarns
 
Blend yarn, Neppy yarn, Space-dye yarn

 

Special Yarns

We are able to source special yarns required within the market
 
We prepare approx. 800 tons of greige yarn annually

SAMPLES & PRODUCTION

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Samples leadtime
From regular fabrics and yarns: 7 - 10 days
 
From special fabrics and yarns: 15 - 25days
 
Production leadtime
60 - 90 days after getting PPS/client approval
20 - 35 days for VERY rush orders
 
MOQ
For knitted and woven products
 
144 pieces per order using regular yarn and fabric
 
2000 pieces for ‘special’ material orders
 
Note: The price will be higher if below MOQ
 
Capacity

Woven
400,000 pieces per month
Knitted
800,000 piece per month

QUALITY CONTROL

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We have a quality control system using AQL 2.5 standard for all in-processing and final checks.
 
Some Japanese orders and other high grade brands use AQL 1.0.
 
Future Plans

Investment in whole garment knitting technology and 3D printing machinery.
Setting up an international team, including designers and sales in the USA and Europe.